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CAQ-Success-Story

Robert Bosch GmbH

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  • User Report
  • More User Reports
  • Solution Advantages


Bosch Qualifies with CAQ AG Factory Systems

Bosch - a name known world wide. When Robert Bosch began the first developments in his young company in 1886, he could hardly have been aware that this company would one day be responsible for an average of 230,000 employees and an annual income of 35 billion Euros.

The name Bosch resounds today throughout the world. After all, nearly every person living in Central Europe today uses a product carrying the Bosch label, or at least one which contains one or more of the manufacturers parts.

Corresponding to the immense growth of Robert Bosch GmbH, the structure of the Bosch-Group has expanded accordingly. What began as a sole proprietorship at the end of the 19th Century is now comprised of three divisions – automotive engineering, industrial engineering, and consumer goods/building services engineering. Electric tools, heating products, household appliances, security systems and broadband networks are produced with the highest quality in the consumer goods/building services engineering division.

This division is generally the most well-known among individual consumers because of the frequency of product use, and it serves as the basis of the recognition of the Bosch brand. However, with approximately 47,500 employees and revenues of 8.5 billion Euros, this division is only the second strongest, after automotive engineering. The automotive engineering division with its 143,000 employees generates average revenues of 24 billion Euros, approximately three times the value produced in its consumer goods.

Automotive Competence Worldwide

Bosch’s international presence in the automotive industry is based on its broad set-up in this area. Bosch develops, builds, and sells systems, components, as well as complete systems for gasoline and Diesel systems, chassis systems, energy and body systems, car multimedia, automotive electronics, ZF steering systems, and retail automotive technology. To realize such an expansive assortment of goods and to focus specific business areas, Bosch operates out of numerous locations nationally and internationally. The Blaichach/ Immenstadt plant, with its 3200 employees, contributes significantly to Bosch’s overall division of chassis and gasoline systems. This plant in the Alpine Mountains develops, with international cooperation, new solutions for ABS, ASR, and ESP systems. It develops these solutions to the level of serial manufacturing and delivers its product together with sensors and ignition components all over the world.

Individual Motivation

Global activity in the field of automobile production demands adherence to the highest standards of quality, which have been unified on Bosch premises. As a successful supplier of top-quality products for over a hundred years, Bosch lays the highest claim upon its own quality control, above and beyond the certifications required in the field of automotive engineering. Auditing of processes according to VDA and DIN ISO/TS are common at the Blaichach plant. In order to reach and maintain such quality control, the Group Manager for Quality Assurance, Cyrille Caillié, relies on the merits of the CAQ AG Factory Systems software.

Since September 2002, a system is operational here which, besides its qualification on the basis of the parameters set by Bosch, easily stands out from alternative products of the competition not only in its content, but also in its cost-performance ratio. The foundation for this two-year-old cooperation with the software supplier from Rheinböllen im Hunsrück was the result of an exhaustive investigation at "Control", the annual quality control trade fair at Sinnsheim. Here, two coworkers from Mr. Cailliés team, Ewald Kienle and Thomas Serra, made an in-depth study of the merits and possibilities of diverse software solutions, in order to give two of the selected firms the possibility of a first test installation.

In addition to doing initial software tests, CAQ AG Factory Systems inquired about the possible peripherals as well as software and hardware requirements, in order to fine tune their own software as optimally as possible to fit the requirements of the Bosch plant in the Alpine Mountains. The fact that this flexibility and readiness to continually expand ones own product is the foundation for a successful business relationship was confirmed in the association between Bosch and CAQ AG Factory Systems.

"The ability to adapt and the readiness to optimize the software just a bit more all the time distinguishes CAQ AG,", explains the Team Leader for Quality Assurance in Audits. "Besides the very good cost-use ratio, this was an important criterion in choosing CAQ AG."

Still today, two years after the first installation, regular adaptations and expansions of the software are accomplished, which are based in part on the suggestions of Bosch coworkers and their customers. The openness of the system and the attendant possibility to continually fine tune the software according to the specifications of the respective client presents for CAQ AG Factory Systems an important criterion to set itself apart from the competition and maintain optimal user-friendliness.

Process Auditor, Thomas Serra

The usability of the software is also highly valued by the quality control team at Blaichach/Immenstadt. "We completed the first tests of the software independently," says Thomas Serra, who is responsible for the technical control of the software. "The system is self-explanatory in such a way that we could use the individual features already after the first day, without any further inqueries. The layout is highly reminiscent of Microsofts Outlook, and the application is correspondingly simple."

The coworkers are using the system provided by CAQ AG Factory Systems in order to apply the data that they obtain through daily auditing processes in a way that both adds value and supports production. In order to continually keep up with the updates and applications provided by CAQ AG Factory Systems, the service pack which is known as "TSP" is used. Here the coworkers receive, in addition to the software improvements released in very short intervals, the possibility for ancillary training and continuing education. Bosch admits that it does not utilize every update, since the improvements in newer versions are at times not relevant for daily operations at Bosch, but the company remarks with satisfaction that the CAQ AG software provider never rests upon its laurels.



Software Solution Advantages

QM-Solutions for your Business

From mid-size companies to multi-national corporations, CAQ AG develops innovative, integrated software solutions that satisfy the highest demands and meet all requirements of quality management.

Furthermore, CAQ AG software supports all quality-related processes pertaining to any value added chain, production companies, and service providers. We attach special importance to compliance with standards as well as 100% release-capability of all of our software solutions without any restrictions – all this while retaining the maximum degree of customization to satisfy customer-specific demands.

Although CAQ AG software solutions are installed on thousands of systems worldwide, we guarantee that you can update your version automatically, no matter how many updates and upgrades you have installed previously. All upgrades function with minimum servicing time and effort onsite. Updates install automatically without requiring you to consult or involve our service staff. Updates neither change nor impede any customer-specific configurations. This principle ensures the full value of your investments.

TOP Product Characteristics

  • Validated standard compliance with DIN EN ISO 9001, ISO/TS 16949, IATF HTS 2, QS 9000, VDA Vol. 1, Vol. 2, Vol. 3 Part 1+2, Vol. 4, Vol. 4 Chapter 1-9, Vol. 5, Vol. 6, Vol. 6 Part 1+2+3+4+5+7, Vol. 7, Vol. 8, Vol. 9 Vol. 10, Vol. 12, Vol. 13, Vol. 16, Vol. 18, Vol. 18 Part 1+2+3+4+6+7+8, VDI/VDE 2618, Six Sigma, VW 10130, VW 10131, VW 10133, ISO 5479, ISO 3951, ISO 3951-1, ISO 3951-2, ISO 2859, ISO 2859-1, ISO 2859-3, ISO 3534-2, ISO 21747, DIN 32937, DIN EN ISO 10012, DIN EN ISO/IEC 17025, DIN EN 10204, EFQM, DIN EN 9100, ISO 14000, DIN EN ISO 14971, DIN EN ISO 13485, GMP, FDA 21 CFR Part 11
  • 100% release-capable standard software with regular updates in short intervals
  • 100% modular: Every module can be used autonomously or combined with an unlimited number of other modules (custom combinations meeting customer demands)
  • Personalized customization – either done by CAQ AG or configured directly by the customer him or herself – while retaining 100% release-capability of the standard software (regular updates)
  • Customer-specific masks, fields and catalogs
  • User-related profiles with personal filters and system preferences
  • Simultaneous multi-language support of masks, base data, and all movable data
  • Scalable from small networks to multi-site companies
  • Multi-site and multitenancy
  • Multi-media/ web integration – displays graphically enhanced inspection processes, documents, rejection handling, etc.
  • Integrated, dynamic and user-friendly form generator to customize standard forms, create and maintain new forms
  • Web-ready (internet and intranet), e.g. for documents, rejection management, procedures, etc.
  • Integrated version and histories administration (e.g. maintenance history of parts, documents, FMEAs, inspection plans, APQP, production control plans, processes, etc.)
  • Process-oriented workflow management
  • Supply chain management
  • Simple integration into all common ERP, MES (BDE/MDE) and CAD systems without individual development effort
  • Optional support of VDA QDX format - VDA license no. 2008-001
  • Optional, fully automatic, continual, and bi-directional data exchange with OEM supplier portals via internet with concurrent use of unlimited portals through XML in the VDA (CAQ AG Factory Systems VDA QDX license no. 2008-001) QDX format. Automatic information covering new data, for example via e-mail through JobControl.Net®. Comprehensive history administration, via AuditTrail.Net® and other programs.
  • Simple, intuitive operation

TOP Team – Customer Satisfaction Is Our Most Important Goal

In all of our efforts our most important goal is not just to satisfy you, but instead to thrill you! One thing is essential to realizing this goal – and we are very proud of our accomplishments on this front: We have a highly motivated, engaged, and competent team in which and with which working is fun!

It is a matter of course for us here at CAQ AG that our employees in development, support, customer service, sales, and management, in addition to having university degrees as well as practical experience, have completed the training courses for “Quality Manager GFQ-IHK” or “Quality Assistant GFQ-IHK” and stay up-to-date by continuously completing training programs.

TOP Service and Training

  • Free user training/ workshops within the scope of TSP
  • Project management/ project-accompanying consulting prior to, during, and after introduction/ implementation
  • TSP Top service customer support
  • Regularly new updates, upgrades, releases without further costs involving online support and remote maintenance
  • QM basic training and instruction conducted by GFQ Akademie GmbH

TOP IT Technology, Integration, Peripherals

  • All software solutions are developed to run on Microsoft .Net technology
  • Integration into existing company structures and ERP systems: SAP (certified), MBS Microsoft Business Solutions (certified), Infor, BaaN, Brain, ABAS, Sage-KHK, as well as custom systems
  • Supports bar code and RFID technology (Radio Frequency Identification) to use in lot tracing, control, and documentation
  • Automatic connection to CAD systems: e.g. with Initial Sample Inspection/PPAP/PPF, inspection planning
  • Fully supports Microsoft Sharepoint Portal Servers
  • Fully supports VDA QDX (Quality Data Exchange)
  • Fully supports XML formats to enable data exchange on all data levels
  • Windows XP/2003/Vista/7
  • Fully web/ internet/ intranet ready
  • Terminal Server/Citrix (while maintaining compatibility to the Microsoft Windows operating system)
  • Database independent – fully supports all common systems, e.g. MS SQL Server and Oracle
 
..08.09.2010 22:25:57